Packing sets
For most control valve types, there are complete conversion kits with Reduction sockets, packing rings and LiveLoading available.
Application specific ring sets
Our experience proves, that perfectly precompressed ring sets with the right cutting angle and in a combination of selected packing styles have in summary an improved sealing characteristic compared to the individual qualities used solely by themselves.
Improved properties are:
- Extrusion resistance, if high pressures and/or bigger gaps have to be sealed, the normally recommended gap of max 2 % of the packing size have to be observed.
- Wiper function, if any micro scaling is found on the stem and at reciprocating movement with control valves
- Blow out safety, when sealing high compressed gases and fumes
- Pliability, with low gland forces as well good reset and adaptability for example in applications with temperature cycles.
This sets of packing rings and in some instances intermediate and bull rings have been checked at renowned institutes for their ability to work according to TA-Luft (Technische Anleitung zur Reinhaltung der Luft) and are approved.
The tested leakage rates meet the VDI-Guidline 2440 with controlled leakage rates of 1.0 · 10-4 mbar · l/(s·m) up to 200 °C and 1.0 · 10-2 mbar · l/(s·m) up to 400 °C (test medium Helium) and are therefore recommended as (BAT) Best Available Technology an high grade sealing systems.
TA Luft and ISO 15848 certified packings can also be supplied on spools. To be TA Luft conform each packing ring must be precompressed in the stuffing box or a similar device to the recommended TA Luft ring densities.
Valve packings should always be used as pre-pressed rings.
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Packing set
Valve stem packing set - TA 200
Ring set made of pure PTFE packing fulfills with a tested leakage of 6.3 x 10-6 mbar · l/(s·m) the leakage criteria according to VDI 2440 +200 °C with a maximum allowable leakagerate of 1 x 10-4 mbar l/(sm) and is suitable for temperatures up to +200 °C.
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Packing set
Valve stem packing set - TA 200BR with bull rings
Ring set made of pure PTFE packing and PTFE compound bull rings fulfills with a tested leakage rate of 4.2 x 10-5 mbar · l/(s·m) the leakage criteria according to VDI 2440 +200 °C with a maximum allowable leakagerate of 1 x 10-4 mbar l/(sm) and is suitable for temperatures up to +200 °C.
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Packing set
Valve stem packing set - TA 300
Ring Set made from special high temperature resistant yarn and pore filling cross section impregnation fulfills with a tested leakage rate of 8.4 x 10-3 mbar · l/(s·m) the leakage criteria of VDI 2440 +400 °C with a maximum allowable leckagerate of 1 x 10-2 mbar l/(sm) and is suitable for temperatures up to +300 °C.
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Packing set
Valve stem packing set - TA 400
Packingset made by combining two expanded Graphite grades and designs in order to avoid blow out and extrusion and as well enhance the sealability of this valve sealing set.
The leakage parameters of 8.6 x 10-3 mbar · l/(s·m) complies with the VDI 2440/TA Luft @ +400 °C, which specifies a maximum allowed leakage of 1.0 x 10-2 mbar · l/(s·m) (test media helium).
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Packing set
Valve stem packing set - TA 400-2
Packingset made by combining two expanded Graphite grades and designs. Both are reinforced with a inconel matrix in order to avoid blow out and extrusion. The combination enhances the sealability. The set was tested and approved by Yarmouth Research, Maine in USA.
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Packing set
API LOW EMISSION PACKING SET 4337
Extrusion and blow out stability through ultrafine Inconel metal mesh reinforcement on each braided strand; Non-hardening, excellent long term sealability; Minimal Volume loss at temperature
Coefficient of thermal expansion close to steel; Easy to install and easy to remove; Average Emission of only 5 PPMv Methan according to API 622 3rd edition test
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Packing set
CONTROLSTAR FIV
This Hybrid Control Valve packing design combines the low friction characteristics of PTFE, integrated with the low thermal expansion and flexibility of expanded Graphite. The 5-Ring Sets create the optimum sealing configuration for long term reliability even in temperature cycling situations.
The packing rings contain an ultra thin inconel wire matrix to eliminate extrusion. All the rings utilize an inorganic passive corrosion inhibitor to protect against valve stem pitting. All rings are die-formed for exact fit and increased sealability.
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Packing set
CONTROLSTAR FIV HT
This Hybrid Control Valve packing design combines the safety against extrusion provided by the Inconel matrix reinforced eGraphite Yarns and the pliability of Carbon Fiber reinforced eGraphite Yarns, integrated with the low thermal expansion and flexibility of expanded Graphite. The 5-Ring Sets create the optimum sealing configuration for long term reliability even in temperature cycling situations.
The external packing rings contain an ultra thin inconel wire matrix to eliminate extrusion. All the rings utilize an inorganic passive corrosion inhibitor to protect against valve stem pitting. All rings are die-formed for exact fit and increased sealability.
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Packing set
HIGH TEMPERATURE PACKING SET 9443
Extrusion and blow out stability through ultrafine Inconel metal mesh reinforcement on each individual yarn; Non-hardening, excellent long term sealability; Heat resistant endrings ensure minimal Volume loss at temperature; Coefficient of thermal expansion close to steel; Easy to install and easy to remove;
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Packing set
Sootblower packing set
Pressure stable and pliable packing material; Temperatur resistant, minimal volume loss and consolidation; Thermal coefficient of expansion of the packing set is similar to the packing housing material of the sootblower; Wear resistant
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Packing set
Scanset Classic
Minimal volume loss; Excellent pressure resistance; Universal chemical compatibility; Extrusion resistance; Expansion factor of the total set close to the rate of steel; Long service time
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Packing set
Scanset Flush
Minimal volume loss; Excellent pressure resistance; Universal chemical compatibility; Extrusion resistance; Expansion factor of the total set close to the rate of steel; Long service time
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Packing set
Application specific ring sets
Our experience proves, that perfectly precompressed ring sets with the right cutting angle and in a combination of selected packing styles have in summary an improved sealing characteristic compared to the individual qualities used solely by themselves.